Exploring the U.S. Rigid Packaging Market: Growth, Trends, and Key Players (2025-2034)

The U.S. rigid packaging market is poised for significant growth, with an anticipated increase from USD 140.9 billion in 2025 to USD 200.3 billion by 2034. This growth is driven by the rising demand across sectors like e-commerce, food and beverages, and pharmaceuticals. The demand for sustainable and recyclable packaging materials has also accelerated innovation in the rigid packaging industry. This article explores the market dynamics, material trends, production processes, and top companies in the U.S. rigid packaging market.

Market Overview

Rigid packaging in the U.S. involves the use of materials such as plastic, glass, and metal to create containers and packaging solutions. These packaging types are favored for their durability and ability to protect products, ranging from food and beverages to pharmaceuticals. The market’s growth is fueled by factors like advancements in packaging technologies, evolving consumer preferences, and increased environmental awareness regarding sustainable packaging solutions.

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Key Insights of the U.S. Rigid Packaging Market

  1. Market Size and Forecast

    • The U.S. rigid packaging market is valued at USD 140.9 billion in 2025 and is expected to reach USD 200.3 billion by 2034, growing at a CAGR of 3.9% over the forecast period.

  2. Market Segmentation

    • Material Type: The plastic segment held the largest share in 2024, contributing to 45% of the market. However, biodegradable packaging is expected to grow rapidly due to increasing sustainability efforts.

    • Product Type: Bottles and jars led the market in 2024, holding 38% of the market share. Tubs and buckets are expected to experience the fastest growth due to increasing demand in the food and beverage industry.

    • End-Use Industry: The food and beverage industry dominated the market with a 50% share in 2024, and the pharmaceutical sector is anticipated to see substantial growth.

  3. Sustainability Focus

    • Recyclable materials contributed the largest share of the market in 2024. The biodegradable packaging segment is set to experience significant growth due to increased regulatory pressure and consumer awareness regarding environmental concerns.

Emerging Trends in the U.S. Rigid Packaging Market

  • Smart Packaging
    Smart packaging is gaining traction, driven by consumer demand for traceability, product information, and enhanced consumer engagement. It integrates technologies such as QR codes and sensors to monitor product conditions during transportation and storage.

  • Portability and Convenience
    Consumers increasingly demand packaging that is portable, durable, and easy to carry, especially in the food and beverage sector, where convenience is key.

  • Customization
    The rise in customized packaging solutions is enabling brands to differentiate their products and improve consumer experiences. Tailored packaging options are expected to continue growing in popularity across various sectors.

How AI is Transforming the U.S. Rigid Packaging Market

Artificial intelligence (AI) plays a crucial role in improving efficiency across the rigid packaging value chain. From packaging design to production, AI helps optimize material selection, enhance production efficiency, and ensure sustainability. It is also instrumental in helping companies choose more eco-friendly packaging materials, such as bio-based plastics, while minimizing costs.

Market Dynamics

Drivers

  • Changing Consumer Lifestyles and Demand for Convenience
    The rise in consumer demand for convenience-driven packaging is propelling the market. As lifestyles become busier, consumers are increasingly looking for easy-to-use, transportable packaging that helps them manage their daily routines.

Challenges

  • Ecological Pressures for Plastic Waste Reduction
    The pressure to reduce plastic waste remains a significant challenge. While plastic packaging offers durability and versatility, its environmental impact has led to a shift towards biodegradable and recyclable alternatives.

Opportunities

  • Enhanced Product Safety
    With increasing demand for safe and contamination-free products, rigid packaging solutions, such as blister packs and bottles, are being developed to meet the stringent safety standards required in industries like pharmaceuticals.

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Material Type Insights

  • Plastic
    The plastic segment led the market in 2024 due to its strength, light weight, and cost-effectiveness. However, as sustainability becomes a focal point, the demand for biodegradable packaging is expected to rise substantially between 2025 and 2034.

  • Biodegradable Packaging
    This segment is expected to experience the fastest growth, driven by government regulations and growing consumer awareness of the environmental impact of traditional plastics.

Product Type Insights

  • Bottles and Jars
    In 2024, the bottles and jars segment dominated the U.S. rigid packaging market. These packaging options are known for their versatility and protective qualities, making them a preferred choice in industries like food and beverages.

  • Tubs and Buckets
    Tubs and buckets are expected to see significant growth due to the increasing demand for ready-to-eat food products and the growing e-commerce sector, which requires durable packaging for safe product transportation.

Top Companies in the U.S. Rigid Packaging Market

Amcor plc

  • About: Amcor is a global leader in packaging solutions, providing products for food, beverage, healthcare, and other consumer goods industries.

  • Products: Flexible and rigid packaging solutions, including bottles, jars, and pouches.

  • Market Cap: USD 15.5 billion

Berry Global Inc.

  • About: Berry Global offers a wide range of rigid and flexible packaging products for the food, beverage, healthcare, and consumer sectors.

  • Products: Rigid containers, bottles, and closures for various applications.

  • Market Cap: USD 22.7 billion

Crown Holdings Inc.

  • About: Crown Holdings is a leading manufacturer of rigid packaging, primarily focusing on metal packaging solutions.

  • Products: Beverage cans, food cans, closures, and other metal packaging products.

  • Market Cap: USD 15.1 billion

Ball Corporation

  • About: Ball Corporation is a leading global provider of metal packaging, especially for the beverage and food industries.

  • Products: Aluminum cans, food and beverage containers, and aerosol cans.

  • Market Cap: USD 26.9 billion

Sealed Air Corporation

  • About: Sealed Air is a key player in the packaging industry, offering packaging solutions for food, medical, and consumer goods.

  • Products: Bubble wrap, food packaging, and rigid packaging solutions.

  • Market Cap: USD 17.5 billion

Silgan Holdings Inc.

  • About: Silgan is a leading manufacturer of rigid packaging for the consumer goods industry.

  • Products: Metal containers, closures, and packaging for food and beverages.

  • Market Cap: USD 6.4 billion

Sonoco Products Company

  • About: Sonoco provides packaging solutions for a wide range of products, from food and beverages to industrial goods.

  • Products: Rigid packaging products, including containers and closures.

  • Market Cap: USD 9.1 billion

FAQs

  1. What is the projected growth rate of the U.S. rigid packaging market?
    The U.S. rigid packaging market is expected to grow at a CAGR of 3.9%, reaching USD 200.3 billion by 2034.

  2. Which material segment holds the largest market share in the U.S. rigid packaging market?
    The plastic segment dominated the U.S. rigid packaging market, contributing 45% of the total market share in 2024.

  3. What are the key drivers of the U.S. rigid packaging market?
    Key drivers include changing consumer lifestyles, increased demand for convenience, and rising awareness of sustainability.

  4. Which product type is expected to grow the fastest in the U.S. rigid packaging market?
    The tubs and buckets segment is expected to experience the fastest growth between 2025 and 2034.

  5. How is AI impacting the U.S. rigid packaging market?
    AI enhances the efficiency and quality of packaging, helps optimize materials, and supports sustainability goals by enabling the use of bio-based and compostable plastics.

Conclusion

The U.S. rigid packaging market is witnessing rapid growth, driven by increasing demand for convenience, sustainability, and product safety across various industries. As new trends emerge and technological advancements reshape the industry, companies like Amcor, Berry Global, and Crown Holdings are poised to play significant roles in shaping the future of rigid packaging.

Source : https://www.towardspackaging.com/insights/us-rigid-packaging-market-sizing

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