The global sachet packaging machines market is projected to grow from USD 638.91 million in 2025 to USD 842.23 million by 2034, at a CAGR of 3.05 percent. The market is driven by rising demand for single-serve packaging, sustainable solutions, and automation across end-use industries.
Market size 2024: USD 620.00 million
Market size 2034: USD 842.23 million
CAGR (2025–2034): 3.05 percent
Regional leadership: Asia Pacific dominated in 2024; North America is expected to grow fastest
Asia Pacific led the market in 2024.
North America will post the fastest growth, supported by advanced packaging technology adoption.
Capacity: 201 to 350 sachets per minute dominated in 2024.
Product Type: Vertical Form Fill Seal (VFFS) held leadership.
Machine Lane: Multilane machines will see strong growth.
Application: Granules segment led in 2024.
End Use: Food and beverage remained the top adopter.
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Sachets are lightweight, flexible pouches ideal for powders, liquids, gels, and granules. They are widely used in food, beverages, cosmetics, pharmaceuticals, and chemicals due to cost efficiency, portion control, and portability. Automated machines ensure high-speed filling, precision, and minimal waste.
Brands are shifting toward biodegradable, recyclable, and compostable films to align with consumer demand for eco-friendly packaging.
IoT-enabled packaging improves safety and traceability by monitoring temperature, freshness, and humidity in real-time.
Travel-sized personal care, instant coffee, condiments, and nutraceutical sachets continue to boost demand.
AI-powered robotic arms improve accuracy and reduce downtime.
Predictive maintenance extends equipment life and cuts unplanned outages.
Vision systems check seal integrity and labeling errors.
Machines adapt automatically to various sachet sizes and designs.
Algorithms optimize material usage and reduce waste.
QR codes and RFID integration enhance product tracking.
Driver: Rising pharmaceutical demand for unit-dose packaging boosts adoption.
Restraint: Regulatory hurdles and competition from refill packs and bulk packaging pose challenges.
Opportunity: IoT, AI integration, and sustainable films will drive next-generation machine upgrades.
Asia Pacific: Strong FMCG and pharma growth, cost-effective manufacturing.
India: Sachets thrive in rural markets due to affordability and convenience.
North America: Fastest growth with investments in sustainable flexible packaging.
Europe: Growth driven by strict packaging standards and sustainable innovation.
Latin America & MEA: Increasing adoption of multilane machines to meet rising demand for portion-controlled packs.
About: Global provider of process and packaging technologies for pharma and food.
Products: Sachet machines, VFFS, pharma processing lines.
Market Cap: Private company (not publicly listed).
About: Italian company offering full lines for pharma and cosmetics packaging.
Products: Sachet and stick pack units, cartoners, complete lines.
Market Cap: Private company.
About: Canadian flexible packaging and machinery supplier.
Products: Packaging films, lidding, and VFFS machinery.
Market Cap: Approx. USD 1.84 billion (2025).
About: Italian specialist with decades of expertise in sachets and stick packs.
Products: Multilane sachet machines, stick packs, shaped sachets.
Market Cap: Private company.
About: International tech group with pharma, packaging, and supply chain divisions.
Products: Pharma packaging systems, inspection solutions.
Market Cap: Private company.
About: Taiwan-based company known for sealing and filling machines since 1985.
Products: Cup sealers, juice filling machines, vacuum sealers.
Market Cap: Private company.
About: Supplier of packaging and automation technologies worldwide.
Products: VFFS, stick pack, sachet machines, rotary pre-made pouch.
Market Cap: Private company.
About: A ProMach brand specializing in flexible packaging machinery.
Products: VFFS systems, stick pack, sachet, and pouch machines.
Market Cap: Operates under ProMach (private).
About: Spanish company under Duravant, offering sustainable packaging technology.
Products: Sachet, stick pack, pouch, water-soluble pods, end-of-line solutions.
Market Cap: Private (under Duravant).
About: Italian manufacturer of single-dose sachet and stick pack machines.
Products: Vertical sachet and stick pack machines, doy pack systems.
Market Cap: Private company.
About: Leading provider of aseptic packaging technologies.
Products: Aseptic pouch filling systems, including the Prime 55 In Line Aseptic system.
Market Cap: Approx. USD 6.19 billion (2025).
SIG launched Prime 55 In-Line Aseptic spouted pouch system in 2024.
Fres-co System USA introduced the FSU800RTC continuous motion VFFS machine.
TIPA unveiled compostable high-barrier films for snacks.
DaklaPack US launched a new platform for sustainable packaging.
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What is driving the sachet packaging machines market growth
The demand for unit-dose, single-serve, and portable packaging across food, beverages, pharmaceuticals, and personal care is driving market growth.
Which type of machine dominates the market
Vertical Form Fill Seal (VFFS) machines dominate due to their speed, flexibility, and integration features.
How is AI improving packaging machines
AI enhances efficiency, predictive maintenance, vision inspection, and rapid changeovers while reducing material waste.
Which regions are most promising for market expansion
Asia Pacific leads in scale, while North America is expected to grow fastest due to advanced automation and sustainability initiatives.
What are the key challenges in this market
Strict regulations, high compliance costs, and competition from alternative packaging formats pose challenges to growth.
Source : https://www.towardspackaging.com/insights/sachet-packaging-machines-market-sizing
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